#365daysofbiking Roadside repairs

Sunday March 7th 2021 – Sometimes when your bike ails you, the only thing you can do is pack a big bag of tools, and ride it with an ear attuned to the sounds it may make in complaint.

I set off for a ride over to Hopwas, Syerscote, Clifton and Lullington, returning via Whitemoor Haye. Fortunately I nailed the problem with the bike at Hopwas.

In the shadow of that farmhouse-like, remarkable church, I found my rubs and rattles were due to a slightly loose brake calliper, which was mobile when braking but not loose enough to be obvious.

Secured and adjusted, I rode out with renewed vigour. After all, newly fixed up bikes always go faster.

Sadly, the light wasn’t with me, and spring still hadn’t kissed Syerscote or that gorgeous view back to Clifton from the hill to Lullington, where the Mease Valley separates you from it.

But it will.

In these strange times I am impatient for the comfort and openness of better days, as are we all. But for now, we must just press on.

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#365daysofbiking Don’t stop me now


March 4th – The front brake was feeling funny again, it had some initial resistance – like a click – when applied. I’d had it before but couldn’t recall the cause.

Turned out I discovered it riding to work when I lost braking power on the same brake. The pads were so worn, the return leaf spring was being pushed out of place by the disc surface.causing the click.

The pistons were opened back out with a wedge tool for the purpose and new pads dropped in. Braking harmony restored!

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#365daysofbiking A grim toll

November 15th – The bikes are suffering in the bad weather.

A continual spray of road water containing grit, balsam, leaf litter and road salt is getting into the brakes, frame and drivetrain. The pads and brake discs are wearing fast.

I need to get on with some TLC and show my steeds some love.

But while the bad weather persists, anything other than essential work seems like a losing battle.

It’s not just the rider that needs some dry weather….

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#365daysofbiking Groovy, man


June 26th – Weeks of commuting in rain and grim weather are taking their toll on my brakes. Thinking I’d be in for a decent spell, I replaced the brake discs and pads on this bike in early spring.

Now it’s the end of June and they’re groovier than a 1970s Parisian jazz club.

The bikes are suffering: Corrosion, road grime, grit. This weather is eating my bikes.

A bit of sun and dryness isn’t too much to ask, is it?

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#365daysofbiking Spring has sprung:

September 13th – Spotted in a customer’s bike shed, and improvised, clever repair to a brake calliper with a broken return spring.

The return spring – present in some form in nearly every type of brake – forces the brake off once the lever is released.

Since the brake cable pulls the yoke awards the cable end stop to engage the disc brake fitted here, forcing the two apart will duplicate the effect of releasing the brake as performed normally by a return spring. The spring has clearly broken and instead of replacing the whole calliper, the owner has released the cable, threaded on a very stiff spring and re-assembled the cable. The cable retains the spring and the brake operates as normal.

Clever. I’m impressed.

February 13th – I wore out a set of front brake pads, and still have a fair few part worn ones glazed out from the problems with the rear brake, which I wouldn’t throw away in case I found a way to reclaim them.

I’ve been thinking about it idly, and I’ve managed to recover a set. I filed off the surface a little with a clean flat file surface. Filing alone doesn’t work, so working on the basis whatever has destroyed them must be oil based, I took the pads, placed them on an aluminium sheet, and gently heated them with a very hot plumber’s blowtorch for ten minutes, until they stopped smoking when I removed the flame.

I then cleaned off the oxidisation with a scotchbrite pad and finally degreased them with a zero residue spray cleaner.

They are as good as new. Without the heat, none of these steps have worked before. 

I guess you could stove the pads in a normal kitchen oven if you don’t have a blowtorch.

It’s saved a few bob, I guess. Be interesting to see if they wear any quicker or glaze again.

December 13th – The snow, ice and road grit is destroying the brakes on two bikes at the moment. This rear disc is now wearing considerably, and is about 0.3mm thinner than it was new, and the front, 0.7mm. That doesn’t sound much, but once you get to about 1mm worn off, the discs get so thin they buckle and become useless. 

One thing about cycling through the winter: It isn’t cheap!

September 3rd – It’s been a while since I bored you with disc brake pads, so it’s your lucky day – or maybe not.

I favour a hydraulic disc brake on all my bikes, road or off-road. On road bikes, I think the Shimano 785 based callipers are the bees knees; combined with a decent disc and pads, they control my resplendent girth down the steepest of inclines and without snatching.

The only issue I have – and I’ve covered this before – is the mystery of what exactly happens to rear pads in particular when they overheat. Sometimes, despite the best care, pads will develop a sheen, lose the nice grip and squeal horridly. I’ve been trialling aftermarket alternatives all summer to see if other manufacturer’s inserts are better.

I tried Kool Stop, an expensive brand. They were nothing special, and glazed out. Clarks performance was tepid, but lasted well. My best results have been with Uberbike sintered and semi-metallic. These are an interesting design – 785 road pads normally have a backplate with cooling heatsink fins. Uberbike have separated the two, so you can re-use the cooling fins on a slightly thinner pad, which are only £6 a set instead of the £20 for a set from Shimano. And they work a dream.I had one set glaze out near the end of life, but other than that, great.

I thought the front set had taken the same dive while winding down from the Roaches the day before, becoming squeaky and losing friction, so swapped them in the workshop the next day, to find the pads had worn to the spring, and that was the wail.

I really do recommend Uberbike pads.

February 23rd – Back to brakes. This has really caught my attention, sorry.

Following the brake trouble I’ve talked about where pads suddenly lose effectiveness in my hydraulic disc brakes, I’ve decided to try alternatives to the stock Shimano pads. 

I wasn’t expecting them to be any good – I was wrong.

I’ve tried the Kool-Stop first. This company makes a very highly regarded road brake block, and I was interested to see how that translated. After initial disappointment, I’m actually quite impressed.

These resin pads are described as having a ‘rotor saving compound’, which usually means they’re soft and not too effective. My fears seemed to be confirmed on the first two or three days of use, when stopping power was poor and the brakes noisy. 

I then rode in the rain. This appeared to bed the pads in and they’re now every bit as good as manufacturer originals in use. They aren’t quite as snatchy, which is good, to be honest, but they do bite when demanded.

The question is, how long will they last? We shall see. But my initial feeling is that although they took an age to bed in, they’re great pads.

February 18th – Brakes. Can’t keep stopping like this…

Thanks for all the suggestions for answers to the sudden loss of braking power issue. The disc is not greasy, the pads are dry and the disc is only 0.06mm down from new thickness – although that one really did make me think, so cheers for the suggestion.

I put in a set of Shimano pads. They worked fine once bedded in, without cleaning the disc. The old ones look glazed, and seems to be a grumble in online bike forums. 

I’ve decided to trial some aftermarket alternative pads to see how they fare in comparison – the red ones are Kool Stop, who are famed for old-style brake blocks, and the other set, with separate heatsinks are from Uberbike. The Kool Stops are at the pricey end of the market, the others, cheap. The interesting thing about the Uberbike ones is they come in synthetic, metal and semi-metal flavours, and you can buy the pad separate to the sink, so they’re cheaper.

Got the Kool Stops in for now. I’ll report back. Again, thanks for all the advice.